Lumasense-technologies M8100SM-EXP Manual de usuario

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OPERATION MANUAL
E
2
T QUASAR Flare Monitors
M8100PM-EXP M8100FM-EXP M8100SM-EXP
Vista de pagina 0
1 2 3 4 5 6 ... 77 78

Indice de contenidos

Pagina 1 - OPERATION MANUAL

OPERATION MANUALE2T QUASAR Flare MonitorsM8100PM-EXP • M8100FM-EXP • M8100SM-EXP

Pagina 2

E2T QUASAR Flare Monitors Operation Manual General  101.6 Shipments to LumaSense for RepairAll RMA shipments of LumaSense Technologies instruments a

Pagina 3 - Contents

E2T QUASAR Flare Monitors Operation Manual Introduction  112 Introduction2.1 System OverviewThe Quasar 8100-EXP Pilot Monitor (PM), Flare Monitor (F

Pagina 4

E2T QUASAR Flare Monitors Operation Manual Introduction  12A sight-through optical system and selection of various optical resolutions (fields of vi

Pagina 5

E2T QUASAR Flare Monitors Operation Manual Introduction  132.3 Principle of OperationAll objects above absolute zero emit infrared energy. The amoun

Pagina 6

E2T QUASAR Flare Monitors Operation Manual Introduction  142.4.2 PM: Pilot Monitor’s Flame Sensitive WavelengthThe QUASAR M8100PM-EXP uses a single

Pagina 7 - 1 General

E2T QUASAR Flare Monitors Operation Manual Introduction  15Note: Secure power input lines together after connection to the Terminalblock to prevent

Pagina 8 - 1.4 Unpacking and Inspection

E2T QUASAR Flare Monitors Operation Manual Introduction  16To ensure consistent document formatting, this page was intentionally left blank.

Pagina 9

E2T QUASAR Flare Monitors Operation Manual Mechanical Installation  173 Mechanical Installation3.1 Getting StartedEach LumaSense E2T QUASAR M8100-EX

Pagina 10

E2T QUASAR Flare Monitors Operation Manual Mechanical Installation  183.2.2 Flare Monitor (FM) SightingRecommended installation distance should be e

Pagina 11 - 2 Introduction

E2T QUASAR Flare Monitors Operation Manual Mechanical Installation  19Figure 5: Pedestal Mounting Concept3.3 Ambient Temperature LimitsThe ambient o

Pagina 12 - 2.2 System Features

E2T QUASAR Flare Monitors Operation Manual General  iiConfidential InformationThe material contained herein consists of information that is the prop

Pagina 13 - 2.4 Signal Path

E2T QUASAR Flare Monitors Operation Manual Mechanical Installation  20Note: The cooling cavity is isolated from internal surface of explosion-proof

Pagina 14

E2T QUASAR Flare Monitors Operation Manual Mechanical Installation  21(1) Eyepiece Lens with ReticleFigure 6: Focus Adjustments(2) Focus adjust and

Pagina 15

E2T QUASAR Flare Monitors Operation Manual Mechanical Installation  22To ensure consistent document formatting, this page was intentionally left bla

Pagina 16

E2T QUASAR Flare Monitors Operation Manual Electrical Installation  234 Electrical Installation4.1 Electrical Installation GuidelinesBe sure to ref

Pagina 17 - 3 Mechanical Installation

E2T QUASAR Flare Monitors Operation Manual Electrical Installation  244.2.1 Service MarkingsInput Power service (i.e.120VAC, 220VAC, 24VDC) and Fus

Pagina 18 - 3.2.4 Mounting Options

E2T QUASAR Flare Monitors Operation Manual Electrical Installation  254.2.4 Powering with 115 Volts ACNote: Voltage/fusing are factory set. Use a

Pagina 19 - 3.4 Cooling Requirements

E2T QUASAR Flare Monitors Operation Manual Electrical Installation  264.3 Fusing4.3.1 MainsTwo fuses, F1 and F2, are each mounted within fuse holde

Pagina 20 - 3.4.2 Vortex Air Cooling

E2T QUASAR Flare Monitors Operation Manual Electrical Installation  274.5 Connecting the Set Point RelayThe set point relay provides a dry contact

Pagina 21 - (3) Objective Lens

E2T QUASAR Flare Monitors Operation Manual Electrical Installation  28To ensure consistent document formatting, this page was intentionally left bl

Pagina 22

E2T QUASAR Flare Monitors Operation Manual Operating the M8100PM-EXP  295 Operating the M8100PM-EXPThis section covers the start-up procedures for

Pagina 23 - 4 Electrical Installation

E2T QUASAR Flare Monitors Operation Manual General  iiiContents1 General ...

Pagina 24 - 4.2.3 Cover Attachment

E2T QUASAR Flare Monitors Operation Manual Operating the M8100PM-EXP  30Figure 8: Instrument Aiming Concept

Pagina 25

E2T QUASAR Flare Monitors Operation Manual Operating the M8100PM-EXP  31 1. Eyepiece Lens with Reticle 2. Status Red LED: Alarm 3. Status G

Pagina 26 - 4.4 Connection for mA Output

E2T QUASAR Flare Monitors Operation Manual Operating the M8100PM-EXP  325.1.2 Initial Control Settings(Item numbers refer to and Figure 9: Opto-Ele

Pagina 27

E2T QUASAR Flare Monitors Operation Manual Operating the M8100PM-EXP  335.1.6 Noise AmplificationOnce setup adjustments have been completed, confir

Pagina 28

E2T QUASAR Flare Monitors Operation Manual Operating the M8100PM-EXP  345.1.8 Delay AdjustThe Delay Adjust (Figure 9, Item 9) can be configured fro

Pagina 29 - 5 Operating the M8100PM-EXP

E2T QUASAR Flare Monitors Operation Manual Operating the M8100FM-EXP  356 Operating the M8100FM-EXPThis section covers the start-up procedures for

Pagina 30

E2T QUASAR Flare Monitors Operation Manual Operating the M8100FM-EXP  36 1. Eyepiece Lens with Reticle 2. Status Red LED: Alarm 3. Status G

Pagina 31 - 5.1.1 Getting Started

E2T QUASAR Flare Monitors Operation Manual Operating the M8100FM-EXP  376.1.2 Initial Control Settings(Item numbers refer to and Figure 11: Opto-El

Pagina 32 - 5.1.3 Delay Setting

E2T QUASAR Flare Monitors Operation Manual Operating the M8100FM-EXP  38the Pilot flame when the Flare is not present. Complete the procedure below

Pagina 33 - 5.1.7 Relay Contacts

E2T QUASAR Flare Monitors Operation Manual Operating the M8100FM-EXP  39b. Verify that noise amplification has not returned. If the noise has retur

Pagina 34 - 5.1.8 Delay Adjust

E2T QUASAR Flare Monitors Operation Manual General  iv4.2.4 Powering with 115 Volts AC ...

Pagina 35 - 6 Operating the M8100FM-EXP

E2T QUASAR Flare Monitors Operation Manual Operating the M8100FM-EXP  403. Adjust the System Gain no more than 2 turns counter-clockwise so that th

Pagina 36 - 6.1.1 Getting Started

E2T QUASAR Flare Monitors Operation Manual Operating the M8100SM-EXP  417 Operating the M8100SM-EXPThis section covers the start-up procedures for

Pagina 37 - 6.1.6 Flare Monitor (FM)

E2T QUASAR Flare Monitors Operation Manual Operating the M8100SM-EXP  42Figure 12: Instrument Aiming Concept

Pagina 38 - 6.1.7 Noise Amplification

E2T QUASAR Flare Monitors Operation Manual Operating the M8100SM-EXP  43 1. Eyepiece Lens with Reticle 2. Status Red LED: Alarm 3. Status G

Pagina 39 - 6.1.9 Delay Adjust

E2T QUASAR Flare Monitors Operation Manual Operating the M8100SM-EXP  447.1.2 Initial Control Settings(Item numbers refer to Figure 13)1. Adjust al

Pagina 40

E2T QUASAR Flare Monitors Operation Manual Operating the M8100SM-EXP  457.1.7 Milliamp Output (+mA / -mA)The milliamp output to the control room is

Pagina 41 - 7 Operating the M8100SM-EXP

E2T QUASAR Flare Monitors Operation Manual Operating the M8100SM-EXP  46MOST PREVALANT WORLD-WIDE STANDARDFLARE STACK VALUESOBSERVABLE DESCRIPTION

Pagina 42

E2T QUASAR Flare Monitors Operation Manual Troubleshooting  478 Troubleshooting8.1 Problem Isolation Checkout ProcedureThis is an outline of what t

Pagina 43 - 7.1.1 Getting Started

E2T QUASAR Flare Monitors Operation Manual Troubleshooting  48as it rotates. The output may produce a non-rising low reading even when looking at h

Pagina 44 - 7.1.6 Delay Adjust

E2T QUASAR Flare Monitors Operation Manual Troubleshooting  498.1.7 Component FailureEvery QUASAR M8100-EXP is thermally cycled between 40 °F (4 °C

Pagina 45 - 7.1.8 Final Steps

E2T QUASAR Flare Monitors Operation Manual General  v8.1.3 Power Fuse ...

Pagina 46 - FLARE STACK VALUES

E2T QUASAR Flare Monitors Operation Manual Troubleshooting  50To ensure consistent document formatting, this page was intentionally left blank.

Pagina 47 - 8 Troubleshooting

E2T QUASAR Flare Monitors Operation Manual Maintenance  519 Maintenance9.1 General MaintenanceRefer to Chapter 10, Safety Assurances and Precaution

Pagina 48 - 8.1.6 Broken Wire Harness

E2T QUASAR Flare Monitors Operation Manual Maintenance  52To clean the objective lens, remove the electro-optical package from the explosion-proofe

Pagina 49 - 8.1.7 Component Failure

E2T QUASAR Flare Monitors Operation Manual Safety Assurances and Precautions  5310 Safety Assurances and Precautions10.1 Hazardous Environment Safe

Pagina 50

E2T QUASAR Flare Monitors Operation Manual Safety Assurances and Precautions  5410.2.3 Transient ProtectionTransients must not exceed 2.5kV between

Pagina 51 - 9 Maintenance

E2T QUASAR Flare Monitors Operation Manual Appendix A: Specifications and ParameterSettings  55Appendix A: Specifications and ParameterSettingsTem

Pagina 52

E2T QUASAR Flare Monitors Operation Manual Appendix A: Specifications and ParameterSettings  56Hazard Classification(See Appendix B, AreaClassific

Pagina 53

E2T QUASAR Flare Monitors Operation Manual Appendix B: Area Classification/ProtectionConcepts  57Appendix B: Area Classification/ProtectionConcept

Pagina 54 - 10.2.4 Wiring

E2T QUASAR Flare Monitors Operation Manual Appendix B: Area Classification/ProtectionConcepts  58Contains the explosion, prevents flame propagatio

Pagina 55 - Settings

E2T QUASAR Flare Monitors Operation Manual Appendix B: Area Classification/ProtectionConcepts  59areas in the vicinity of spraying and painting op

Pagina 56 - Settings  56

E2T QUASAR Flare Monitors Operation Manual General  viTo ensure consistent document formatting, this page was intentionally left blank.

Pagina 57 - Concepts

E2T QUASAR Flare Monitors Operation Manual Appendix B: Area Classification/ProtectionConcepts  60centimeter. Dusts containing magnesium or aluminu

Pagina 58 - Enclosure Type 4X:

E2T QUASAR Flare Monitors Operation Manual Appendix C: Declaration of Conformity/Certificate  61Appendix C: Declaration of Conformity/Certificate

Pagina 59 - Concepts  59

E2T QUASAR Flare Monitors Operation Manual Appendix C: Declaration of Conformity/Certificate  62

Pagina 60 - Concepts  60

E2T QUASAR Flare Monitors Operation Manual Appendix C: Declaration of Conformity/Certificate  63

Pagina 61 - Certificate

E2T QUASAR Flare Monitors Operation Manual Appendix C: Declaration of Conformity/Certificate  64ATEX KEMA Dekra CertificatePlease contact the facto

Pagina 62 - Certificate  62

E2T QUASAR Flare Monitors Operation Manual Appendix D: Statement of Limited Warranty, NewInstruments  65Appendix D: Statement of LimitedWarranty, N

Pagina 63 - Certificate  63

E2T QUASAR Flare Monitors Operation Manual Appendix D: Statement of Limited Warranty, NewInstruments  66To ensure consistent document formatting, t

Pagina 64 - ATEX KEMA Dekra Certificate

E2T QUASAR Flare Monitors Operation Manual Appendix E: Engineering Drawings  67Appendix E: Engineering DrawingsPage Dwg.# Description68 613-107

Pagina 65 - Warranty, New Instruments

E2T QUASAR Flare Monitors Operation Manual Appendix E: Engineering Drawings  68Drawing 613-107 E2T QUASAR M8100-EXP Appendix E

Pagina 66 - Instruments  66

E2T QUASAR Flare Monitors Operation Manual Appendix E: Engineering Drawings  69Drawing 613-228 E2T QUASAR M8100-EXP Appendix E

Pagina 67 - Page Dwg.# Description

E2T QUASAR Flare Monitors Operation Manual General  71 General1.1 Information about the user manualThis manual provides important information that c

Pagina 68 - T QUASAR M8100-EXP Appendix E

E2T QUASAR Flare Monitors Operation Manual Appendix E: Engineering Drawings  70

Pagina 69 - Drawing 613-228 E

E2T QUASAR Flare Monitors Operation Manual Appendix E: Engineering Drawings  71

Pagina 70

E2T QUASAR Flare Monitors Operation Manual Appendix E: Engineering Drawings  72Drawing 613-812 E2T QUASAR M8100-EXP Appendix E

Pagina 71

E2T QUASAR Flare Monitors Operation Manual Appendix E: Engineering Drawings  73

Pagina 72 - Drawing 613-812 E

E2T QUASAR Flare Monitors Operation Manual Appendix E: Engineering Drawings  74Drawing 613-816 E2T QUASAR M8100-EXP Appendix E

Pagina 73

E2T QUASAR Flare Monitors Operation Manual Appendix E: Engineering Drawings  75

Pagina 74 - Drawing 613-816 E

E2T QUASAR Flare Monitors Operation Manual Appendix E: Engineering Drawings  76To ensure consistent document formatting, this page was intentionall

Pagina 75

E2T QUASAR Flare Monitors Operation Manual Index  77Index44-20mA Outputs 13, 26AAccessories 12AGC Compensation 29, 35, 41Alarm Set Point 13Ambient T

Pagina 76

E2T QUASAR Flare Monitors Operation Manual Index  78NNoise Amplification 33OObjective Lens 29, 35, 41Opto-Electronics Module 29, 35, 41Oscillation o

Pagina 77

E2T QUASAR Flare Monitors Operation Manual General  81.2.1 Explosion Proof HousingThe housing is designed to meet the explosion-proof requirements o

Pagina 78

E2T QUASAR Flare Monitors Operation Manual General  9When unpacking and inspecting your system, you need to do the following: Check all materials i

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